Decoding Core Technologies (Part 3) Ultra-Thin Wall Extrusion Tubing: Overcoming Manufacturing Challenges for Next-Generation Catheters
As minimally invasive procedures continue to advance, device manufacturers are pushing the limits of catheter design. One of the most critical enabling technologies is ultra-thin wall extrusion tubing, which allows catheters to become smaller, more flexible, and capable of reaching increasingly complex anatomy. However, manufacturing ultra-thin wall tubing at production scale is far from […]
Decoding Core Technologies (Part 2) Catheter Sheath Manufacturing: Solving Anti-Kinking Challenges with Coiled Shaft Technology.
In minimally invasive procedures such as cardiovascular and neurovascular interventions, catheter sheaths act as the gateway for diagnostic and therapeutic devices. They enable smooth delivery of the primary device providing stability and foundational support throughout increasingly complex and distal anatomical pathways. As clinicians navigate more tortuous vasculature and demanding procedural conditions, the expectations placed on […]
C=0 Sampling Plan in Medical Device Manufacturing | Reduce Costs and Achieve Zero-Defect Quality
Salt Insight ~ Quality Reflections: C=0: How Zero-Defect Sampling Lowers Your Costs While Raising Your Standards. In medical device manufacturing, traditional AQL (Acceptance Quality Limit) sampling standards (such as GB/T 2828.1) allow for “Acceptance Number Ac > 0,” which means that statistically, we implicitly accept the existence of a “certain proportion of defects.” But does […]
Salt Medical Shines at LSI USA ’26 – Enabling the Rapid Commercialisation of Innovative Devices
Connecting with MedTech Innovators at LSI USA From March 16th to 20th, 2026, Salt Medical (Medical Device CDMO) attended LSI USA in Dana Point, California. Recognised as one of the leading global MedTech investment and partnering events, LSI brings together innovative start-ups, established industry leaders, and top-tier investors, creating a unique environment for meaningful conversations, […]
Medical Device Change Control : How Small Changes Can Create Regulatory Risk
When a “Small Change” in Medical Device Development Can Create Regulatory Risk In medical device development and manufacturing, the most challenging problems are often not the technology itself but the critical decision points that affect regulatory strategy. A design adjustment, supplier change, or process optimisation may appear minor, yet it can create significant implications for: […]
Decoding Core Technologies (Part 1):
Fixation Challenges of Compliant Balloons – and Salt Medical’s Innovative Solution Introduction In modern medical device manufacturing, latex compliant balloons play a critical role across interventional catheters, dilation systems, and minimally invasive surgical tools. Their flexibility, biocompatibility, and controlled expansion capabilities make them indispensable components in many high-risk clinical applications. However, the performance and safety […]
Computational Modelling in Medical Device Design: How Simulation Accelerates Development
The race to develop safer, smarter, and more personalised medical devices is faster than ever. Manufacturers face growing pressure to deliver high-performance, connected, and affordable products that improve patient outcomes while meeting strict regulatory demands. At the same time, clinicians expect devices that simplify procedures, shorten treatment times, and integrate seamlessly into their workflows. The […]
Transforming Vision into Reality: Why CDMOs are Reshaping Medical Device Innovation
Innovation in medical devices is accelerating at an unprecedented pace. From minimally invasive tools to next-generation implants, these technologies are changing how patients are diagnosed, treated, and cared for. But for every breakthrough idea, there’s an equally critical challenge: how do you turn a concept into a safe, effective, and market-ready product? This is where […]
The Road to Success in Medical Device Manufacturing Series 4: Partners
In recent years, the medical device industry has developed rapidly, and the complexity of product development and manufacturing has gradually increased. In this context, CDMO (Contract Design and Manufacturing Organization) provides companies with end-to-end support from concept development to commercial production through its professional capabilities and comprehensive services, becoming an important force in promoting medical […]