Precision Extrusions in Medical Devices
Salt Medical specialises in precision extrusions for medical devices, delivering high-quality catheter extrusions, multi-lumen tubing, and custom profiles for minimally invasive device manufacturing. With advanced materials and cutting-edge processes, we create durable, flexible, and biocompatible components that support innovative medical solutions and enhance patient outcomes.
Core Features
Why Choose Salt Medical?
Custom Extrusions for Medical Devices
- Multi-Lumen Catheter Extrusions – Enable multiple functionalities within a single structure for enhanced device performance.
- Thin-Wall Extrusions – Provide flexibility, durability, and precision for minimally invasive medical device design.
- Custom Profiles – Seamlessly integrate sensors, wires, and fluid channels into electro-mechanical medical technologies.
Industry-Leading Extrusion Solutions
- Material Versatility – Use of biocompatible plastics, silicones, and thermoplastics for durable and flexible components.
- High Precision – Achieve intricate designs and tight tolerances essential for catheter innovation in medical devices.
- Scalability – Seamless transition from prototyping to high-volume production with consistent quality.
Expertise in Minimally Invasive Device Extrusions
- Advanced High-Performance Materials – Tailored for biocompatibility, durability, and reliability in critical procedures.
- Trusted Catheter Contract Manufacturing – Combining cutting-edge technology and quality control to drive innovation.
Our Process: From Idea to Final Device
Salt Medical provides end-to-end custom extrusion solutions, ensuring seamless support at every stage of development.
Design
Expertly crafted custom extrusion profiles to meet complex device requirements.
Prototyping
Rapid prototyping for medical devices in Ireland to accelerate validation and testing.
Manufacturing
Scalable production for high-quality, cost-effective solutions, from small batches to large-scale runs.
Driven by Quality Standards
Innovation in Action
Challenge
Developing a high-precision multilumen extrusion with 4 specialised channels for guidewires, auxiliary functions, and electrical wires.
Solution
Leveraged advanced manufacturing in Suzhou, reducing lead times to 3-4 weeks for Irish delivery.
Impact
Enabled rapid prototype testing, accelerating the customer’s path to a final high-performance medical device.
Advanced Extrusion Facilities
Salt Medical’s advanced extrusion facilities create high-performance components for minimally invasive medical devices
Creating flexible, durable designs for advanced medical devices
Ensuring consistent quality from prototypes to mass manufacturing
Delivering compliant solutions for next-generation medical technology
The Road to Success in Medical Device Manufacturing Series 2: Design Transfer
In the world of medical device innovation, great design is only the beginning. Ensuring that a device can be manufactured efficiently, safely, and at scale is where Design for Manufacturability (DFM) plays a critical role.
This article explores how introducing DFM early in the development process can reduce risk, streamline production, and ultimately speed up time to market. From material selection and regulatory compliance to simplified assembly and cost-efficiency, we break down the 8 key questions every product team should ask when designing a device built for real-world success.
Whether you’re launching a next-gen catheter or scaling a breakthrough technology, understanding DFM is essential to navigating the complex path from concept to commercialisation. Read More
Read More
The Road to Success in Medical Device Manufacturing Series 1: Design for Manufacturability (DFM)
In the world of medical device innovation, great design is only the beginning. Ensuring that a device can be manufactured efficiently, safely, and at scale is where Design for Manufacturability (DFM) plays a critical role.
This article explores how introducing DFM early in the development process can reduce risk, streamline production, and ultimately speed up time to market. From material selection and regulatory compliance to simplified assembly and cost-efficiency, we break down the 8 key questions every product team should ask when designing a device built for real-world success.
Whether you’re launching a next-gen catheter or scaling a breakthrough technology, understanding DFM is essential to navigating the complex path from concept to commercialisation. Read More
Read More
Welcoming You to Our New State-of-the-Art Facility in Galway
We’re excited to share that Salt Medical has officially opened the doors to our brand-new facility in Galway, Ireland! This expansion marks an important step in our journey as a global Contract Development and Manufacturing Organisation (CDMO), and we couldn’t be more proud to join Ireland’s thriving medtech community. Our… Read More
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